Plain English, or Jargon?

Do you know it’s “Plain English Day” today?  The Plain English Campaign is a group who fight against the use of jargon and gobbledygook in public information from private and public service organisations.

We try very hard to be jargon-free, but how should you define jargon?  Surely one man’s jargon is another’s everyday language, particularly when related to the industry you work in?  In the business improvements sector there are lots of opportunities to use specialist vocabulary.  Words like:

5S      CANDO      Kaizen      Kanban      Muda      SMED      and lots more besides.

They are common enough terms in our day-to-day operations, so are they considered “jargon”?  (If you’re really keen to know what they are, you can consult the Lean Glossary of Terms!)

We consider jargon to be meaningless phrases – phrases that use lots of words where one or two will do; language that confuses the message, rather than clarifies it.  So what meaningless phrases would you get rid of?  What makes you cringe when you hear it?

Here’s a selection of our most annoying jargon:

“at the end of the day”
“at this particular moment in time”
“telling it like it is”
“thinking outside the box”
“it’s not rocket science”
“I personally think …”
“I always give 110%”

… but I bet I’m guilty of using some of them!

Benchmarking and Improvement – The “New” Malcolm Baldridge Award 2011-2012

Since my early days at Hewlett Packard I’ve been a great fan of the Malcolm Baldridge Award. In the US it’s a highly renowned and much-coveted Award and many organisations use it as a tool for benchmarking, assessment and performance measurement. In Europe it’s been “translated” into the EFQM Business Excellence Model.  

The principles on which it’s based are very simple but most people and organisations find them very difficult to apply consistently and well. Personally, I find it reassuring in some ways that Award-winners will typically score around 500 or 600 on a scale of 1,000.

I’ve always thought that if you spend your life telling other people how important it is for them to improve how they do things then  you’ve got be serious about improving your own approach. As the Americans themselves put it: “You’ve got to eat your own dog food!”

Which is exactly what the Baldridge folk themselves are doing, with the “New” Baldridge Award.

Here are some comments from the “Baldridge Blog” (my title, not theirs!) http://www.baldrige.com/baldrige/baldrigestate_programs/the-new-malcolm-baldrige-award/

“The Malcolm Baldrige National Quality Award came into being by act of Congress in 1987 at a time when the quality of many American products suffered by comparison to that of the Japanese. The criteria for the Award aligned with the teachings of great quality gurus like Deming and Juran. The goal was to improve quality so that American businesses would be more competitive.

Today, the Baldrige criteria address all of the elements that contribute to an organization’s success and sustainability, including quality, and are not limited to use by businesses. In fact, business accounted for just over 14% of this year’s Award applicants.

The name change precedes changes to the Baldrige criteria that the Baldrige program indicates will be available shortly. The 2011-2012 model should show significant improvements over the previous version, particularly in the customer focus area. Stay tuned for more details.”

James H. Heal & Co. gains another Manufacturer of the Year Award

Congratulations again to James H Heal!  Shortly after their successful Excellence in Business Award 2010 from the Yorkshire Post, they’ve won the “Manufacturer of the Year” award organised by the Halifax Evening Courier.  This award honours Calderdale’s strength and expertise as a centre of manufacturing excellence and the winner had to demonstrate the following:

  • A modern and efficient approach to manufacturing and marketing
  • A commitment to excellence in its products and service
  • A highly successful trading performance, preferably based on new and improved products as well as established lines
  • A strategy to reach new markets and improve reach within existing ones
  • Where applicable, a commitment to research and development

 Congratulations to everyone as you continue on your Lean Journey! http://textile-testing.blogspot.com/

“True Lean” Leadership – a tale of waste management, people and change

It’s incredibly rewarding when our Lean Leaders demonstrate by their actions that they really understand what improvement is all about. That they really “get it”. Yesterday I saw another great example of this at one of our clients – it’s what I call “True Lean” Leadership.

Chris was given the job of improving her plant’s environmental performance and achieving ISO14001 accreditation. She quickly identified waste management as the main priority. It caused lots of problems and cost a lot of money. She used “go see” – she tracked waste streams throughout the plant and she saw them all end up in the same skip / dumpster. Then she went and visited the company’s waste contractors. She took some of her colleagues. They watched as their waste skips were emptied out into the yard and a whole crew of people spent hours manually sorting the contents back into their different types. Waste in every sense of the word! Pretty clear that her colleagues needed to sort the waste streams at source and not mingle them all together.

Problem solved?

Of course not.

Why?

Because the changes meant getting people back at the plant to change the behaviours of a life-time.

So – she put together a presentation to explain to her co-workers why it was important, what they needed to do and – most importantly – what’s in it for them.

She presented this first to a whole room full of Lean experts during a best practice visit to another of our clients (who had just been shortlisted for the Factory of the Year Awards) – no pressure there!

She asked for comments and feedback.

She then acted on the feedback and changed her whole presentation.

Yesterday she showed her new presentation to her Plant Manager and me.

It was one of the simplest, clearest presentations I’ve ever seen (and I’ve seen – and delivered – thousands over the years). Straightforward, hard-hitting and persuasive.

Next week she’s delivering her presentation to every employee in the plant.

And then a whole load of people from the Factory of the Year plant are going to visit and she’s going to show them how to do it!

I’ll leave you to identify how many examples of effective Lean implementation you can pick up on here. How much of Chris’s approach can you apply in your own improvement activities?

And finally, I’ll leave you with a challenge – if you were Chris’s boss, how would you recognise her efforts and how could you help her to help her colleagues change their behaviours?

Using Lean to Grow your Business – Part 2!

Saw a really good example of this at one of our clients earlier this week. Their Marketing Manager and Designer went out to vist a representative sample of their customers and end-users. They saw exactly how their products were used, met with the various people involved in specifiying, buying and using the product and asked loads of questions. They found out all sorts of useful information and loads of things that they can do to improve the product, better their competitors and do more business. As per the Kano model (see the earlier blog post) there were one or two “dissatisfiers” – little things that really anoyed the end-users. There were some simple changes that will improve the product and make the customer happier. We even brainstormed some ideas of how we could delight the customer. Over the next year this will undoubtedly lead to happier customers and more sales. It’s all about using the Lean approach to add more value for your customers and it’s a great win-win.

Using SIPOC to create more time

Another tool, which I find useful to clearly identify customers / suppliers and their requirements, is SIPOC.  The model looks at who supplies information etc into your department and what their requirements are; and who you supply information etc to and what their requirements are.  (For a fuller description of SIPOC, visit www.nicholsonconsultancy.com/resources.htm).

 If you can also get the departments who are upstream and downstream of your operation in the room while looking at the model, it’s amazing the improvements that can come about.

Simply asking the question, “What are your requirements of our department” can produce amazing results.  I’ve worked in a number of companies where Dept A has religiously kept data and stored it neatly in a file in the assumption that it’s essential information for Dept B … who didn’t even know the file existed!  Talking to the departments who you service and who service you can save companies time, and SIPOC is an excellent tool to facilitate the conversations.

Using Lean to Grow your Business

It’s important to remember that Lean is not all about cost-cutting.  It’s a valuable tool to help you grow your business.  To me, Lean is learning about the purpose, process and people involved in your business.  It’s about designing systems that respond to your customers’ needs, and increasing your capacity so you can meet those needs.  But remember, there is a big difference between a want and a need – the customer might want a drill, but what he really needs is a hole!

In order to find out what your customer needs, you have to talk to them – keep in mind that your customer could also be the next department in the flow.  As a starting point to clearly understanding customer requirements, I tend to use the Kano model and questionnaire.  The Kano model looks at the “Must-have”, “Should-have” and “Could-have” attributes that customers expect in relation to your products/service.  For a more detailed explanation of the model, read or download our pdf on The Basics of the Kano Model.

Remember the more you understand about your customer, the more you can do for them, the more you can sell them, and the less time you spend on unnecessary activities.

Business Strategy and a Lean approach for James H Heal & Co Ltd

Following our successful work with James Heal in Halifax, TheBusinessDesk.com have run an article on James Heal’s achievements.

As well as helping the directors with their strategy for growth, Andrew worked with the Engineering Director to create a long-term Operational Excellence programme from the Manufacturing strategy.  He also helped them to introduce the concept of Lean across the workforce through “hands-on” training workshops.  Neil Pryke and his team have now identified where improvements need to be made, and with help from the managers and supervisors have achieved some important “Quick-Wins”.

The full case study can be downloaded from our website.

If you’re interested in learning more about the benefits of using the Lean approach in your business, you might find it useful to come along to one of our Introduction to Lean workshops.

Inside Industry Visit – James H Heal & Co Ltd

We’ve been working with James Heal  since February 2009, and they’re going from strength to strength.  They’re now opening their doors to the manufacturing public for one morning, through the MAS YH Inside Industry programme, to let others see how they’ve started on their Lean journey, what they’ve achieved so far, and what their next steps will be.

The visit takes place on Tuesday 15 June 2010.

If you’ve been considering introducing Lean into your business, but are still unsure, or if you’d like to see how your company could benefit by introducing Lean, come along to the vist and ask those who have taken the plunge themselves.  For more information on our work with James H Heal & Co Ltd, visit our website.  Or visit Inside Industry  to book a place on this half-day factory visit.

The Lean Consortium Foundation Day

Taking place on Thursday 22 April, this Foundation Day is a great opportunity for you to learn some of the basics of Lean.  The Lean Consortium programme is an innovative training programme, designed to help you introduce and improve your employees’ understanding of Lean, and to develop your Lean Leaders skills to take your essential improvement projects forward and instil a culture of continuous improvement throughout the business.

The Foundation Day is a free day of learning and demonstration from The Lean Consortium where you will learn the foundations of implementing and sustaining key lean techniques in your company.  You can participate in a live demonstration of the difference the programme can make to your business processes.

Full information is available at The Lean Consortium website, or contact John Macdonald on 07957 336856.